Product Details:
1. Water Injection Process
- Injects a small amount of process water to a predetermined position.
- Water is channeled through high-efficiency circulation into spray pipes.
2. Spray Mechanism
- Hot water is sprayed out through spray nozzles.
- Water is atomized to ensure even distribution over the food surface.
3. Heat Distribution
- Heat is evenly distributed within the autoclave.
- No sterilization dead corners.
4. Heating and Cooling
- Water is indirectly heated and cooled via a heat exchanger.
- Rapid heating and cooling speeds.
5. Efficiency and Stability
- Enables efficient, comprehensive, and stable sterilization of products.
Working Principle:
1. Water Injection
- Inject the correct amount of sterilizing water into the bottom of the autoclave machine to ensure proper sterilization conditions.
2. Sterilization:
- The circulation pump continuously circulates sterilizing water, which is sprayed as mist onto the products. Steam heats the water to the required temperature, and pressure is regulated using pressurization and exhaust valves.
3. Cooling:
- After sterilization, steam is stopped, and cooling water is introduced to lower the temperature of the circulating water to the set level.
4. Drainage:
- The remaining sterilizing water is drained through the drain valve, and pressure is released via the exhaust valve to complete the process.
Apllication Industry: Food & beverage products high temerpature high pressure sterilization
Packaging Applications: All kinds of heat resistant packaging materials including pouches,tin cans, bottles, glass jars, trays.
Equipment Advantages:
1. Accurate Control System
- Linear or non-linear temperature control.
- Temperature accuracy: ±0.5°C.
- Uniform heat distribution and penetration.
2. Precise Pressure Controls
- Continuous pressure adjustment inside packaging.
- Pressure accuracy: ±0.05Bar.
- Suitable for various packaging forms.
3. Standardized Sterilization Effect
- Perfect control of temperature and pressure based on food processing techniques.
- Consistent sterilization effect for each batch.
- Minimal packaging deformation and breakage rates.
4. High Safety Performance
- Triple safety interlocks.
- Pressure relief structure on the autoclave door flange.
- Startup condition detection to prevent human errors.
- Full fault alarm function for real-time monitoring.
5. High Degree of Automation
- Easy operation and reduced labor intensity.
- World-class parts suppliers for accessories.
- Strict quality monitoring throughout the process.
- Excellent stability and durability.
6. Use of New Plate and Shell Heat Exchangers
- Fully fused, fully welded structure.
- High temperature and pressure resistance.
- No rubber sealing gasket, no aging issues.
- Compact structure, minimal scaling, efficient heat exchange.
7. Humanized Design
- Ergonomic control distribution box.
- German Siemens touch screen for easy operation.
- Animation display of equipment status.
- Clear process flow visualization.
8. Excellent Quality Assurance
- Insulation layer with low thermal conductivity.
- 5cm thick insulation layer for better heat retention.
- Balanced and stable temperature, energy-saving.
- Improved safety and prevention of worker scalding.
